Industry Pain Points:
1. Fineness and accuracy requirements: 3C electronic products usually have complex surface structures and small-size components, so spraying requires a high degree of fineness and accuracy. Intelligent spraying systems need to be able to control spraying parameters to ensure uniform coating coverage of each component while avoiding over-spraying or missing spray.
2. Electrical performance and heat dissipation management: the construction of 3C electronic products coating needs to take into account the electrical performance and heat dissipation management of the product. If the conductivity of the coating is not good or affects the heat dissipation effect, it may have a negative impact on the performance of the product. Intelligent spraying systems need to select the appropriate coating and control the thickness and coverage of the coating to ensure that the electrical performance and heat dissipation of the product are not affected.
3. Dust and waterproof performance: 3C electronic products usually need to have a certain dust and waterproof performance to protect the internal electronic components from the influence of the external environment. The intelligent spraying system needs to select the appropriate coating and ensure the quality and sealing of the coating to improve the dust and water resistance of the product.
4. Wear resistance and corrosion resistance: 3C electronic products usually need to have good wear resistance and corrosion resistance to protect the product surface from damage caused by daily use and environmental factors. Intelligent spraying systems require the selection of coatings with good wear and corrosion resistance, and ensure the quality and uniformity of the coating to improve the durability of the product.
5. Automation and production efficiency: 3C electronic products usually have the characteristics of mass production, so the intelligent spraying system needs to have the ability to automate and efficient production. Automated spraying systems can reduce manual operation, improve production efficiency, and reduce production costs.
6. Environmental protection and health and safety: The spraying process of 3C electronic products may produce hazardous substances such as volatile organic compounds (VOCs), posing potential risks to the environment and the health of operators. Intelligent spraying systems need to take effective measures to reduce the emission of harmful substances and ensure the health and safety of operators.
Solution:
1. High precision and fineness: For the microstructure and fine appearance requirements of the surface of electronic products, the solution pays attention to the precision of spraying and the fineness of surface treatment to ensure the finish and texture of the product surface.
2. Diversified coating materials: according to different types and uses of electronic products, choose suitable coating materials, including anti-corrosion coating, anti-scratch coating, conductive coating, etc., to meet the functional and decorative needs of the product.
3. Film coating technology: The use of film coating technology to achieve film coverage and protection of the surface of electronic products, improve product wear resistance, corrosion resistance and high temperature resistance.
4. Intelligent spraying control: the use of intelligent spraying control system to achieve accurate control and automatic regulation of the spraying process, improve production efficiency and spraying quality, reduce material waste.
5. High-speed spraying: for the high-speed and high-volume characteristics of 3C electronic product production, the solution focuses on spraying speed and production efficiency, and improves the production capacity and operation efficiency of the production line.
6. Environmental protection and energy saving: the use of environmentally friendly materials and energy-saving equipment to reduce exhaust gas emissions and energy consumption in the spraying process, in line with environmental requirements, enhance the corporate image.
7. Quality control and traceability: through strict quality control and testing means to ensure that the product surface treatment and spraying process meets the relevant standards and customer requirements, to achieve the quality traceability of each batch of products.
